Failure Analysis Lab

Failure analysis laboratory is to carry out experiments on product design, material, structure and other aspects. By using scientific and reasonable test and analysis technology, methods and procedures as well as advanced operating equipment, CODACA can realize failure mechanism analysis in the process of design, production, test, and usage. Investigate and analyze the causes of product failure, summarize the corrective and preventive measures to minimize the risk of product quality failure, improve the reliability, and provide more powerful product quality assurance for customers.


Order

Number

Category
Equipment
Key Spec.
Test Items
CNAS
1

Material 

Analyzer

Scanning Electron Microscopy 

(SEM) and 

Energy 

Spectrometer

SEM magnification: 16X~1,000,000X

Micro-area appearance analysis, composition analysis, 

micro-area size measurement


High vacuum mode resolution: 3 nm @ 30 kV,8 nm @ 3 kV
Image size:  up to 8,292 * 8,192 pixels
High vacuum mode: < 9×10-3 Pa
Available scope: 40mm(Length)×40mm(Width)×30mm(Height)
Energy spectrum analyzer resolution: Mn Kɑ<129eV,100kcps
Energy spectrum analyzer range: B5~U92
Gold injector:  the sample can be gilded
2

X-ray 

Fluorescence

Element test scope: Na11~ U92;

Halogen-free test, element 

analysis, RoHS test, coating


Element analysis scope: 1ppm~99.99%
Simultaneous analysis: 24 elements
Testing time: 60s~200s
Tube voltage: 5KV~50KV,Tube current: 50uA~1000uA

Configure RoHS software to control the six harmful elements: Pb,Hg,

Cd,Cr,Br,Cl

Configured Thick software to measure coatings:  a minimum of 

0.005um for analysis of coatings above 11 layers

3
X-Ray Inspection SystemMax. perspective area:  310mm × 310mm (2D)

Array detection (2D), SMT 

detection (2D), microfocus CT 

tomography analysis (3D)


Detailability: <1µm
Resolution max: 2008*2008;
Geometric magnification: Max. 1260X
FGUI software(2D),VG software(3D)
4

Semi-automatic 

grinding and 

polishing 

machine

Rotor speed:  30~200 rpm, adjustable; Rotation direction:  clockwise, 

counterclockwise

Semi-automatic grinding and 

polishing machine


Rotor speed 50~500rpm;Rotation direction: counterclockwise
Noise level:  polishing 54 dBA, grinding 54-69 dBA
Pressure control:  5N, single point force:  5~40N, sample size:  30mm
5
Density Meter
Weight: 0.005g~600g

Weight, density, volume test of 

solids, particles, emulsions, etc.


Specific gravity accuracy: 0.001g/cm3
6

Stereo 

Microscope

Magnification:  7~45X continuous zoom

Drawing, photography, 

dimension measurement

Accredited
LED light source: Adjustable light source
7

Material 

Testing

B-H Analyzer

Test frequency:  sine wave 10Hz~10MHz, power amplifier DC-3MHz, 

square wave (Duty50%, symmetrical) 10Hz~1MHz; thermostat 

scanning system 10Hz~5MHz

B-H mode: Bm, Br, Hm, I1m, Hc, 

Br/Bm, μa, PC, Pcv, Pcm, θ, 2Φm, V2m


Pc mode: Pcv, Pcm, θ, μa, Bm, V2m, Br, Hm, Hc, Pc, VA, I1m

μmode: Bm, V2m, Hm, I1m, μa, L, R, |Z|, Pc, μ′, μ″, μz, tanδ, θ, Q, THD

Frequency accuracy:  less than ±2%; Distortion rate:  < 2%
Test accuracy:  phase ± 0.15deg, amplitude:  ± 2%, power loss:  ± 5.6%
Max. input voltage: +/-200V; Max. input current: +/-6A

Thermostat scanning system: operating temperature-30℃~150℃,

batch testing: 20pcs


Testing Techniques

X-ray Test System (CT)

SEM/EDS

X-ray Fluorescence Spectrometer (XRF)

Automatic Polishing Machine